Metal Box 48/51/60V 100Ah (480X280X300 mm) for E-Rickshaw Highstar 16 Cell Screw

METAL BOX 48/51/60V-100AH (480X280X300mm) FOR HIGHSTAR

METAL BOX 48/51/60V-100AH (480X280X300mm) FOR HIGHSTAR is a large lithium battery metal enclosure intended for compatible Highstar prismatic-cell battery builds in 48V, 51V and 60V system classes with a 100Ah pack format. Buyers commonly search for 48V 100Ah battery box, 51.2V lithium battery enclosure, 60V metal battery case, Highstar prismatic cell box, ESS battery enclosure 480x280x300, so the product is most useful when its size, electrical role and installation method are matched to the actual battery pack, enclosure or wiring job rather than selected by appearance alone.

For lithium battery, EV, inverter and energy-storage assembly, small accessories often influence serviceability and long-term reliability as much as the main electronic modules. Correct selection helps keep wiring organized, insulated and mechanically supported, while poor fit can create abrasion, loose joints, heat concentration or difficult maintenance. Use the exact product dimensions and electrical ratings as design inputs, and avoid treating a general accessory as a substitute for a correctly engineered protection component.

Large-capacity battery enclosures must accommodate much more than cells. The battery management system, compression hardware, busbars, main fuse, terminals, cable bend radius, insulation and service clearance all affect whether a pack can be assembled safely. The 480x280x300mm external size gives system integrators a defined footprint for planning inverter battery, solar ESS and backup-power installations. The voltage labels describe intended pack classes rather than guaranteeing one fixed chemistry or series count, so the final internal arrangement should be designed from the exact Highstar cell dimensions and required electrical architecture. A 51.2V LiFePO4 system, for example, is commonly 16S, while other voltage classes can use different series counts or chemistries.

Match the enclosure to the actual Highstar cell model, series/parallel arrangement, compression design, BMS, fuse, terminal hardware and cable entry points. Confirm the usable internal volume and mounting orientation before ordering cells or machining additional holes.

Applications

• 48V and 51.2V lithium inverter battery packs.

• 60V-class custom lithium battery projects.

• 100Ah stationary energy-storage systems.

• Solar backup and UPS lithium battery cabinets.

• OEM prismatic-cell battery-pack assembly.

Installation Guide

Treat the metal case as a conductive structure and maintain reliable insulation around every live terminal and busbar. Deburr all openings, use protected cable entries, and secure the cell block against movement. Keep BMS signal wiring separated from high-current terminations where practical, and ensure service access does not require contact with exposed live parts. Verify pack polarity, fuse placement and isolation from the enclosure before connecting the inverter, charger or load.

Why Choose ARB Accessories?

ARB Accessories focuses on lithium-battery, EV, energy-storage and battery-pack assembly components. The catalog brings together BMS boards, connectors, insulation materials, battery wiring, terminals, fuses, enclosures, testing equipment and assembly tools. For battery builders, repair workshops and OEM buyers, sourcing related components from one specialist catalog can make specification matching and procurement easier. Final suitability should still be checked against the exact battery design, equipment model and electrical requirements before installation.