BATTERY POSITIVE AND NEGATIVE ELECTRODE DETECTION MACHINE 6 SKXD-CCD01

SunkaLead SKXD-CCD01 Battery Module Polarity Inspection Machine

The SunkaLead SKXD-CCD01 is a CCD visual inspection machine for checking cell orientation and missing positions in a battery module before welding. It compares the visible arrangement with an approved reference so that placement problems can be flagged before interconnections are completed.

A pre-weld inspection point is useful when many similar-looking cells are assembled into a fixture. The task is to confirm that the visible terminal pattern matches the module design. This is a visual process check; it is not a measurement of cell capacity, internal resistance or the electrical integrity of a finished battery pack.

The machine combines a camera-based inspection arrangement with computer software and a taught reference. Its documented functions include checking incorrect or missing placement and issuing a stop or alarm response when an abnormal result is detected. The specified reference field of view is 300 by 320mm.

Inspection coverage depends on the real module presentation. Terminal features must be visible, the fixture must position the cells consistently and the reference must represent the approved design. A camera image cannot prove the condition of an obscured connection or identify every possible cell defect.

Treat an inspection mismatch as a controlled production event. The operator should identify the reason, correct the placement through the approved process and repeat inspection before the module proceeds. Keep the acceptance method separate from informal visual judgement.

Provide the module drawing, cell format, layout, working height and terminal appearance when evaluating this equipment. Compare the complete inspection area with the camera field, including fixture edges and any parts that may obscure a cell. A changed module pattern requires a revised and validated reference.

Use samples that challenge the intended checks: correct arrangements, known reversed positions and intentionally missing positions prepared under a safe validation procedure. Assess normal variation in terminal finish and lighting as well. Agree on how operators will respond to an alarm and prevent an unchecked module from reaching the welding station. These workflow controls are part of a useful inspection system, not optional details to address after purchase.

Applications

• Checking cylindrical-cell module orientation before welding.

• Finding missing positions in an approved module layout.

• Pre-weld inspection of battery pack assembly fixtures.

• Validating placement consistency during production changeovers.

• Supporting a documented module inspection checkpoint.

Installation Guide

Install the machine with the specified electrical supply, protective earth and a stable work area. Control external lighting and fixture position so that the inspection conditions remain repeatable. Trained personnel should teach the approved layout and verify the alarm response before production use.

Keep the camera view and cell terminal surfaces free from obstructions. Revalidate the inspection after moving the fixture, replacing the camera, changing the module design or altering the lighting. Retain the approved reference and validation record. Do not bypass a failed inspection simply to maintain output; investigate the mismatch and follow the authorised correction and reinspection procedure.

Why Choose ARB Accessories?

ARB Accessories supplies battery-production equipment alongside cells, insulation materials, interconnects and BMS products. For this sorter, share the cell drawing, intended grading rules and production workflow when requesting compatibility guidance. Considering the inspection stage together with downstream assembly requirements makes the purchasing discussion more useful than selecting a machine by channel count or a generic speed claim alone.