1 SQUARE BATTERY EXTRUDER MACHINE SKXD-JY01

SunkaLead SKXD-JY01 Prismatic Battery Module Assembly Press

The SunkaLead SKXD-JY01 is a pneumatic assembly press for preparing prismatic battery modules. Its push plate brings an arranged cell stack into the required assembly position so that the module can be secured through a separate strapping or fastening operation.

The machine supports module production, not destructive battery crush testing. That distinction is important when selecting equipment: the required force, fixture, guarding and acceptance method should come from the approved module assembly process. A battery safety-test specification is not a substitute for those production requirements.

The standard technical specification gives a maximum pressing force of 4000N and a maximum stroke of 1200mm. These are machine capabilities, not recommended settings for every cell stack. Actual force and travel must remain within the limits defined by the cell and module designers.

Pneumatic actuation moves the push plate against the prepared assembly. Once the stack is held in the approved position, the securing operation is completed separately. This arrangement makes the relationship between pressing, fixture support and strapping particularly important: each stage should be planned as part of one assembly process.

The press does not establish a module's electrical quality or safety certification. Continue the inspections required for cell orientation, insulation, connections and finished-pack performance. Mechanical assembly equipment and electrical test equipment address different parts of the production workflow.

Provide the complete module drawing, cell dimensions, stack length and intended fastening arrangement when selecting this press. Confirm the contact surfaces, support points and allowable force distribution with the module design team. The fixture must support the assembly without loading terminals or other features that are not intended to carry the pressing force.

Check the required travel against both the starting stack arrangement and the finished module dimensions. Also define how operators will place the cells, access the securing points and remove the completed assembly. Discuss any customised force or stroke requirement explicitly, and identify which workbench, fixture and strapping tools belong in the order. They should not be assumed to accompany every configuration.

Applications

• Controlled assembly of approved prismatic battery modules.

• Positioning prepared cell stacks before fastening.

• Holding module geometry for a separate strapping operation.

• Developing module fixtures and assembly procedures.

• Production preparation for suitable EV and energy-storage modules.

Installation Guide

Installation should be performed by trained personnel using the specified electrical supply, protective earth and regulated compressed-air service. Establish a guarded work area and a safe loading method before commissioning the moving push plate. Follow the manufacturer's instructions for isolation and maintenance.

Validate the fixture and operating limits against an approved assembly procedure before processing production cells. Keep hands and loose objects outside the moving mechanism. Stop if the stack shifts, a cell case deforms unexpectedly or the applied force departs from the approved conditions. Inspect fixture surfaces and pneumatic connections regularly, and release stored energy safely before servicing the machine.

Why Choose ARB Accessories?

ARB Accessories supplies battery-production equipment together with cells, insulation materials, connection hardware and BMS products. Share the module drawing, cell dimensions and approved assembly requirements when discussing this press. Reviewing the fixture and downstream strapping operation together helps procurement teams define the equipment scope without confusing an assembly tool with a destructive battery-testing system.